Wall display for 50 1:64 cars

3 mm MDF · no glue · 836 × 297 × 251 mm · 30° tilt · 15° shelves · version 2

Version 2 · ready to cut

For 1:64 collectible cars, like Hot Wheels. It is laser cut from a single sheet of 3 mm MDF, assembled without glue (ten wedges hold everything together) and hung on the wall. I designed it for my own collection; here it is, complete, so anyone can build it. Engraved part labels are in Spanish: FRENTE means front, MURO means wall.

Download the DXF for cutting License: CC BY-NC-SA 4.0
Tap a part to see its name
View
Show
Sides and base Back panels Shelves, lips and fins Wedges and spacers
Interferences
0
131 bodies, each against all
Closed slots
100 %
none opens to the edge; 5 mm minimum bridge
Vertical clearance
13 mm
from a 32 mm car to the shelf above
Sheet
1220 × 1220
cutting area 1198 × 1190 mm
Weight
≈ 4 kg
2.3 kg of structure plus the cars

Joints

JointTypeClearance
Shelf to side30 mm through tab with a 1:6 wedget + 0.15
Wedge in tab3.2 × 6.9 mm slot, 5 mm of material to the endt + 0.20
Back panel 5 (wall) to sideBox: five 40 mm tabs in closed slots, 6 mm of side behindt + 0.05
Back panels 1 to 4 to side15 mm tabs, one every 60 mm of heightt + 0.05
Back panel to baseFour 30 mm tabst + 0.05
Base to sideTwo 30 mm tabs per side; the base also extends 6 mm behind back panel 5t + 0.05
Shelf on back panelSimple support on the top edge—
6 mm lip to shelfSix 20 mm tabs and one 4 mm tab to each sidet + 0.05
12 mm fin to shelfTwo 10 mm tabs in ±30° slotst + 0.05

t is the actual measured thickness of the sheet. Only the 10 wedges hold the assembly: they clamp the sides and everything else is trapped between them.

Cut list

PartQtySize (mm)
Side2251 × 297
Base1830 × 241
Back panel 11830 × 30
Back panel 21830 × 90
Back panel 31830 × 150
Back panel 41830 × 210
Back panel 5 (wall)1830 × 270
Shelves 1, 3 and 53853 × 77
Shelves 2 and 42853 × 77
Lip5830 × 9
Divider fin4570 × 15
Wedge (4 spares included)148 × 32
Wall spacer816 × 16
Total85

Outer dimensions including tabs. Shelves 2 and 4 have their fin slots facing the opposite way to 1, 3 and 5; each shelf is engraved with its number and the word FRENTE (front).

Cutting sheet

1220 × 1220 mm sheet with the 85 production parts. 3 mm between parts and an 8 mm margin; the actual cutting area is 1198 × 1190 mm. No part sits inside another part’s window. The DXF already compensates for a 0.10 mm kerf: the machine must cut without compensation.

Assembly and installation

  1. Insert back panel 5 into the base and screw it to the wall with four #8 screws and wall anchors, with two MDF spacers behind each screw so the panel does not flex.
  2. Place back panels 4 to 1 in their slots in the base.
  3. Rest each shelf on its back panel and fit its lip.
  4. Slide both sides over all the tabs at once. Back panel 5 sits inside the box formed by the sides, and the sides and the base are what touch the wall.
  5. Drive in the 10 wedges. Finally, insert the 45 fins.

Changes from the version I built: a box in the sides and base for the wall panel, 70 × 90 mm windows in that panel, 12 mm fins and a 6 mm lip.